The products Kybos Cleanroom have countless applications in the field of pharmaceutical, food, chemical and microelectronic production, in laboratories of scientific and industrial research and in hospital field.
The modularity and the possibility of differentiating the finishes of the panels, allow the creation of partitions that fit for environment specificities. The panels and all the radial connection elements comply with high standards of tightness, coplanarity, mechanical shock resistance, chemical and fire resistance, with low smoke emission.
Prebuilt partitions can be integrated with plasterboard walls or masonry and the assembly is performed to ensure the continuity of the surfaces.
The installation of each element is made by experienced workers in assembly, supervision and coordination of the phases of the site. All Kybos partitions are realised
in compliance with regulations concerning controlled contamination environments, according with the GMP and FDA guidelines.
The most used finishings are:
- high pressure decorative laminate;
- painted steel sheet;
- painted aluminum sheet;
- stainless steel sheet;
- glazed windows panels;
- glazed partitions.
INSULATION OF TECHNICAL PARTITIONS
The standard insulation material inside the panel has the dual function of ensuring the structural rigidity, making self-supporting panels, and guarantee to the environment acoustic and thermal insulation.
The material does not decompose and has good resistance to water and humidity and is not subject to disintegration, so as to allow the realization of cut out for the passage of utilities and grilles.
The most used materials are:
- high density rock wool;
- high density polystyrene;
- polyurethane foam;
- aluminum honeycomb.
- Sandwich self-supporting panels connected with hidden interlocking system.
- Flush anodized or painted aluminum connections and round coving for vertical corner, on the floor and on the false ceiling.
- Thickness of different types of panels 45 mm and 60 mm.
- Joints sealed with silicone.
The doors mounted on the modular partition may have different dimensions (including oversized doors) and the following types: single and double swing, sliding and roller shutters. The doors installed on the panels assure the coplanarity with the surface of the partitions; profiles of the frame are rounded in order to avoid hard-sanitized points and fasteners screws are hidden within the aluminum frame.
For the installation of doors on plasterboard or masonry walls, there are special telescopic frames to suit different thicknesses.
The doors may have a color different than the rest of the walls, to distinguish accesses or liven the environment. Upon completion, a series of accessories on request: interlock, access control, door closers and air stop under the door.
INTEGRATION WITH THE WALLS
The glazed panels, consisting of double safety glass and micro perforated spacer profile, 45 mm or 60 mm are mounted on doors and on the walls.
The double glazing is made of two layers thickness 3 mm with interposed a PVC film or a 6 mm tempered glass. The glazed panels can be mounted with opaque glass or interposed adjustable slat curtains.
The glasses are perfectly coplanar with the partition and are mounted also on plasterboard, masonry or double movable walls. In these cases, when you need to ensure the coplanarity of the surfaces with different thicknesses, is used a double-glazed telescopic tunnel that fits with depth of the wall.
The windows, finally, may have rounded corner with rays of 100 mm, 10 mm or 90° corners.
CONTINUITY OF THE SURFACES
Kybos manufactures and installs false ceilings for controlled contamination environments. The modular structure, perfectly connectable with the partitions, can accommodate panels of different types and materials, based on the customer needs and the degree of sound insulation, thermal and fire resistance. The panels are perfectly sealed on the structure with the preparation of silicon rods, so as to obtain a coplanar surface easily cleanable. The connections between the areas of the ceiling, in case of change of heights, are made with aluminum rounded profiles, even in points that form vertical corners.
Kybos realizes walk-on false ceilings with different materials and with different load capacity.The load-bearing structure form a continuous and coplanar surface
with the hidden structure. They are safe walk-in and appropriate for the use of the space above the clean room for maintenance work.
All types of false ceilings are easily removable for easy inspection of the utilities. They can be pierced and sealed with silicone, in order to allow the passage of installation elements and can be perfectly integrated with filters, diffusers, lamps and other accessories.
- Standard modularity 600x600 mm, 600x1200 mm, 1200x1200 mm, for ceilings with visible structure.
- Modularity standard 1200x2400 mm, 1280x3030 mm for ceilings with hidden structure.
- High pressure decorative laminate (HPL).
- Pre-painted aluminum sheet.
- Satined AISI 304 stainless steel sheet.
- Laminated or pre-painted steel sheet.
INSULATION MATERIALS FOR SANDWICH PANELS
- High density polystyrene.
- Polyurethane foam.
- High density rock wool.
- Aluminum honeycomb.
QUALITY STARTS FROM THE BOTTOM
The construction of the cleanroom is completed with the supply and installation of floors suitable for contamination control environments.
The materials used are usually PVC placed into tiles or rolls with welded curbs laying and epoxy resin.
The installation of the floor needs the realization of covings with large radius, along the entire perimeter of the room to ensure the continuity between the panels of the partitions with the floors.
Kybos manufactures or directly supplies furnishings and accessories that integrate perfectly with the partition and respect the characteristics of coplanarity, cleanability and durability.
All elements are designed and constructed in order to resist to wear and make simple maintenance operations. The furnishings as benches and cabinets are customized and integrated with the partitions, so as to obtain a perfect continuity
of the surfaces. Kybos also designs and manufactures special custom-made furnishings.
The most popular furniture and accessories are:
- pass boxes;
- air suction grilles;
- light fixture;
- coplanar mirrors;